Proceedings of the International Conference on Advanced Design, Manufacturing, and Sustainable Energy Systems (ICADMSES 2026)

International Conference on Advanced Design, Manufacturing, and Sustainable Energy Systems (ICADMSES 2026)

📍Gorakhpur, India🗓️ 12-13 March 2026
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Multi-Parameter Optimization of Nano-Scale Coating Deposition for Improved Surface Integrity and Tool Longevity in Precision Machining

Authors
Aditya Singh1, *, Sunil Sahai1, Dibya Tripathi1
1Dr. Rammanohar Lohia Avadh University, Ayodhya, Uttar Pradesh, India
*Corresponding author. Email: dynamicaditya20@gmail.com
Corresponding Author
Aditya Singh
Available Online 31 August 2026.
DOI
10.2991/978-94-6239-750-7_21How to use a DOI?
Keywords
Surface integrity; wear resistance; Nano-coatings; magnetron sputtering; AISI 1045 steel
Abstract

In precision machining, surface integrity and wear resistance are critical performance metrics that directly affect component life and functional reliability. Nano-coatings have emerged as a promising approach to improve surface finish and reduce wear in contact interfaces. This study investigates the effect of deposition parameters—namely coating thickness, substrate temperature, and deposition rate—on surface roughness and wear resistance. Experimental trials employing a magnetron sputtering technique were conducted on AISI 1045 steel substrates using a TiN-based nano-coating. Results were statistically analyzed using Response Surface Methodology (RSM) to construct predictive models and identify optimal parameter combinations. The optimal deposition condition resulted in a 23% improvement in surface finish and a 31% increase in wear resistance compared to uncoated benchmarks. The study provides insights into parameter optimization strategies and lays a foundation for industrial applications of nano-coatings in precision machining.

Copyright
© 2026 The Author(s)
Open Access
Open Access This chapter is licensed under the terms of the Creative Commons Attribution-NonCommercial 4.0 International License (http://creativecommons.org/licenses/by-nc/4.0/), which permits any noncommercial use, sharing, adaptation, distribution and reproduction in any medium or format, as long as you give appropriate credit to the original author(s) and the source, provide a link to the Creative Commons license and indicate if changes were made.

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Volume Title
Proceedings of the International Conference on Advanced Design, Manufacturing, and Sustainable Energy Systems (ICADMSES 2026)
Series
Atlantis Highlights in Engineering
Publication Date
31 August 2026
ISBN
978-94-6239-750-7
ISSN
2589-4943
DOI
10.2991/978-94-6239-750-7_21How to use a DOI?
Copyright
© 2026 The Author(s)
Open Access
Open Access This chapter is licensed under the terms of the Creative Commons Attribution-NonCommercial 4.0 International License (http://creativecommons.org/licenses/by-nc/4.0/), which permits any noncommercial use, sharing, adaptation, distribution and reproduction in any medium or format, as long as you give appropriate credit to the original author(s) and the source, provide a link to the Creative Commons license and indicate if changes were made.

Cite this article

risenwbib
TY  - CONF
AU  - Aditya Singh
AU  - Sunil Sahai
AU  - Dibya Tripathi
PY  - 2026
DA  - 2026/08/31
TI  - Multi-Parameter Optimization of Nano-Scale Coating Deposition for Improved Surface Integrity and Tool Longevity in Precision Machining
BT  - Proceedings of the International Conference on Advanced Design, Manufacturing, and Sustainable Energy Systems (ICADMSES 2026)
PB  - Atlantis Press
SP  - 287
EP  - 303
SN  - 2589-4943
UR  - https://doi.org/10.2991/978-94-6239-750-7_21
DO  - 10.2991/978-94-6239-750-7_21
ID  - Singh2026
ER  -